Spark detection / extinguishing — Active Isolation

Spark detection / extinguishing

Explosion Protection · Active Isolation

Tecnovent spark detection and extinguishing system designed to protect industrial processes (bag filters, conveyors and elevators, mills, dryers, pellet presses, etc.) by detecting ignition sources —sparks, hot particles, embers— and automatically extinguishing them with a small amount of water (~5 l per event) before they reach the protected equipment. The system is built around the TCVR18Z control panel (up to 18 protection zones, 54 spark detectors and 6 pressure booster stations), TCV300EX spark detectors (180° field of view, VIS/NIR/IR, AISI 316L stainless steel, IP65) and TCVMR200EX (48 × 48 × 48 mm for narrow ducts), TCAS181/TCAS182 extinguishing units for ducts up to 1,600 mm in diameter and air-flow speeds up to 40 m/s, and TCRFD-3000X (3IR) or TCRFD-2000X (UV/IR) flame detectors. It supports water, water mist, CO₂, aerosols, abort gates and diverters; integrates fan overheat detection; and is compliant with NFPA 664 recommendations.

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Technical data

System type
Inline automatic spark detection and extinguishing
Detector response time
A few milliseconds
Extinguishing agent
Water (~5 l per event); compatible with water mist, CO₂ and aerosols
Control panel
TCVR18Z — up to 18 protection zones, 54 spark detectors and 6 pressure booster stations; LCD display, Ethernet remote interface, logs the 10,000 most recent events
Spark detectors
TCV300EX (180° × 45° field of view, VIS/NIR/IR, AISI 316L, IP65) and TCVMR200EX (48 × 48 × 48 mm, FOV >100°, IP65)
Detects
Sparks, flames, embers and hot particles (>300 °C)
Flame detectors
TCRFD-3000X (3IR, range 60 m on n-heptane 0.3 m²) and TCRFD-2000X (UV/IR, 30 m); AISI 316L, IP67, Ex d IIB+H2 T6, IECEx, FM 3260
Extinguishing units
TCAS181 (ducts ≤500 mm) and TCAS182 (501–750 mm); multiple combinations up to 1,600 mm; fast solenoid valve, flow and water-temperature monitoring
Admissible air-flow speed
Up to 40 m/s in pneumatic transport ducts
Additional functions
Fan overheat detection, pressure booster control with heat tracing, optional GSM/FASU alarm, integration with slide gates, diverters and abort gates
Applications
Dust extraction systems, belt conveyors and elevators, pellet plants, mills, planers, trimmers and processes in the wood, food, recycling and biomass industries
Standards
Compliant with NFPA 664 (8-4); detectors and extinguishing units carry ATEX marking

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